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89 Maristar 240 Trailer Rebuild

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  • 89 Maristar 240 Trailer Rebuild

    I'm getting set up to rebuild my trailer in a few weeks and have a couple of questions. I know it looks in rough shape, but I ran the numbers and I can rebuild it way cheaper than buying a new one. It's the original trailer for a 1989 Maristar 240. I'm very mechanical but have never rebuilt a trailer, so bear with the dumb questions.

    1. The bunks appear to have quite a curve in them that mates up to the hull of the boat, especially on the forward-most bunks. Do I just tie a ratchet strap onto the new one's and pull it down into that curve? The picture isn't a good representation, the curve is a good 4" between the front and second brackets which are only 4' apart. A 4" bend in 4' of 2x6 seems to be a lot. I did a search and didn't really find anything like my situation, everyone else's bunks appeared fairly straight. They are 12' 2x6's, two on the outside and two on the inside. The outside ones are furthest to the stern and are much straighter. Am I worrying about nothing?

    2. Is there a standard size spindle for these trailers or do I have to pull a hub off? I am leery about taking anything apart on this beast for fear it will disintegrate in my hands before I'm ready to rebuild it. 1-1/16 spindles with L68149 and L44649 bearings appear to be a very common size. I may just order hub/drum assemblies for that size and take a chance. I guess I'm just looking for how much of a shot I've got, just 50/50 or better than 80%?

    3. I'm missing one guide post. Anyone know where I can get these or should I just have a fab shop bend up two new ones using the one I have as a template? Also, the existing one has a pvc sleeve over it with two steel collars with set screws to hold it in place. If I build new ones can I just slide new padded guide post covers over the steel or should I have this roller sleeve?

    Thanks in advance for all the help, you guys have been a lifesaver. As I mentioned in previous posts I my wife was on two ski teams when we met but career and family have kept her off the water until this year. Now when I look in that mirror I see a smile on her face I haven't seen in quite a while.
    Attached Files

  • #2
    You will need to remove a hub to be sure you get the right bearings. Should be the size you suggest, but no guarantees. I can't help with the rest, but can with LED trailer lights, tires & wheels if you haven't already sourced them.
    CUSTOM WHEEL & TIRE PACKAGES
    sigpic

    CUSTOM DECALS - EMAIL FOR MORE INFO

    $125 LED TRAILER LIGHT PACKAGE - FREE SHIPPING
    REBUILDING HOLLEY MARINE CARBS - $350 DELIVERED
    REBUILT COMPLETE MARINE HOLLEY 4160 CARBS $549 DELIVERED
    Email - [email protected]

    Comment


    • #3
      There is a tread here with pics of a gentleman who did rebuild his trailer, essentially use the old one as a pattern, I think you will have to either have the square bent or cut small cuts to get it to curve like that. IIRC that is what he did...

      Comment


      • #4
        Originally posted by thatsmrmastercraft View Post
        You will need to remove a hub to be sure you get the right bearings. Should be the size you suggest, but no guarantees. I can't help with the rest, but can with LED trailer lights, tires & wheels if you haven't already sourced them.
        Wheels! I need wheels! I was just going to go with generic white steel but feel free to recommend something else. It's not the prettiest thing in the world so I wasn't going to break the bank on it. I had new tires put on when I bought it. The tires were junk so I needed to limp it down the road 2 miles to an MTB. I had the tires quoted the day before and the PO reduced the price by that much.

        Comment


        • #5
          Originally posted by Sconnie View Post
          Wheels! I need wheels! I was just going to go with generic white steel but feel free to recommend something else. It's not the prettiest thing in the world so I wasn't going to break the bank on it. I had new tires put on when I bought it. The tires were junk so I needed to limp it down the road 2 miles to an MTB. I had the tires quoted the day before and the PO reduced the price by that much.
          Shoot me an email at [email protected] and I will be happy to get you away from white steel wheels!
          CUSTOM WHEEL & TIRE PACKAGES
          sigpic

          CUSTOM DECALS - EMAIL FOR MORE INFO

          $125 LED TRAILER LIGHT PACKAGE - FREE SHIPPING
          REBUILDING HOLLEY MARINE CARBS - $350 DELIVERED
          REBUILT COMPLETE MARINE HOLLEY 4160 CARBS $549 DELIVERED
          Email - [email protected]

          Comment


          • #6
            Originally posted by tkemperdc View Post
            There is a tread here with pics of a gentleman who did rebuild his trailer, essentially use the old one as a pattern, I think you will have to either have the square bent or cut small cuts to get it to curve like that. IIRC that is what he did...
            Thanks. Good idea on the kerfs, didn't think of that.

            Comment


            • #7
              Originally posted by thatsmrmastercraft View Post
              Shoot me an email at [email protected] and I will be happy to get you away from white steel wheels!
              .... plus one for Mr . mastercraft. Easy to deal with.... as advertised

              Sent from my SCH-I545 using Tapatalk
              -Cory 2.0ld

              98 Maristar 225VRS - "Frankenstar"
              91 PS190 -Sold

              RIP No1

              Comment


              • #8
                Originally posted by Gonzo View Post
                .... plus one for Mr . mastercraft. Easy to deal with.... as advertised

                Sent from my SCH-I545 using Tapatalk
                Thanks for the kind words.
                CUSTOM WHEEL & TIRE PACKAGES
                sigpic

                CUSTOM DECALS - EMAIL FOR MORE INFO

                $125 LED TRAILER LIGHT PACKAGE - FREE SHIPPING
                REBUILDING HOLLEY MARINE CARBS - $350 DELIVERED
                REBUILT COMPLETE MARINE HOLLEY 4160 CARBS $549 DELIVERED
                Email - [email protected]

                Comment

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